Precision-Engineered Load Cells Designed for Your Industrial Applications

customized loadcell manufacturing facility

Introduction

At Weighing Solution and Instrumentation, we specialize in custom-designed load cells (cusomized loadcell manufacturing facility) for a wide range of industrial weighing and force measurement applications.
With years of experience in weighing technology, precision machining, electronics, and calibration, we deliver load cells that are accurate, reliable, rugged, and tailored to your exact requirements.

Whether you need special form-factor load cells, high-capacity sensors, custom mounting arrangements, or signal conditioning electronics, we have the capability to design and manufacture everything in-house.

Why Choose Custom Load Cells?

Standard load cells often fail to meet the mechanical constraints or environmental challenges of many real-world applications.
Our customized load cell solutions ensure:

✔ Exact mechanical fitment for your machine
✔ Optimized load ranges from milligrams to 500+ tons
✔ Custom output signals (mV/V, 4-20mA, 0-10V, RS485 Modbus, CAN)
✔ Harsh-environment design (IP67 / IP68 sealing)
✔ High accuracy & repeatability
✔ Special temperature compensation
✔ Custom cable lengths and connectors
✔ Stable long-term performance

We design each load cell based on your application’s geometry, load direction, environment, and accuracy requirement.

Our Manufacturing Capabilities

We operate a fully equipped load cell manufacturing facility capable of producing prototype units as well as large production batches.

1. Load Cell Design & Engineering

Finite Element Analysis (FEA) for structural optimization
Strain gauge selection & orientation
Mechanical design tailored to customer machine geometry
Material selection:
- Tool Steel
- Stainless Steel
- Aluminum alloy
- High-strength alloy steel

2. Precision Machining

CNC turning & milling
Wire cut EDM
Surface grinding
Custom mounting brackets & adaptors

3. Strain Gauge Bonding

High-quality strain gauges
Temperature-matched gauges
Adhesive curing in controlled environment
Verified gauge resistance & alignment

4. Electronics & Signal Conditioning

Wheatstone bridge completion
Custom amplifier boards (4-20mA / 0-10V / RS485 / RS232 / USB HID)
Noise-free PCB layout
EMI/RFI-protected electronics

5. Calibration & Testing

In-house dead-weight calibration
Multi-point linearity test
Creep & hysteresis testing
Temperature drift testing
Each unit comes with:
✔ Calibration certificate
✔ Linearity report
✔ Hysteresis report

Types of Custom Load Cells We Make

You can display as icons or cards:

1. S-Type Load Cells

For tension/compression applications, high accuracy.

2. Shear Beam Load Cells

Ideal for platform scales & industrial machines.

3. Compression Load Cells

For tanks, silos, hoppers, and high-capacity weighing.

4. Pancake/Donut Load Cells (Through-Hole)

For bolt force measurement and press machines.

5. Bending Beam Load Cells

Compact, economical, suitable for OEM machines.

6. Miniature & Micro Load Cells

Customized for robotics, automation & small fixtures.

7. Multi-Axis Load Cells

X/Y/Z combined force measurement.

8. Custom Shapes & Special Designs

Built to fit any mechanical layout provided by customer.

9. Torque Measuring Sensors

Measure static of rotary torque in any application.

Section: Typical Applications

Industrial weighing systems
Belt weighing systems
Tank, silo, and hopper weighing
Presses & hydraulic machines
Conveyor systems
Packaging and filling machines
Robotic automation systems
OEM machine builders
Force testing machines
Material testing rigs

How We Work – Step-by-Step Process

1. Requirement Collection

Tell us your mechanical drawing or share details:

Load range
Mounting type
Dimensions available
Load direction
Application
Output signal required

2. Design & Proposal

We create:

3D model
Technical drawing
Costing & delivery timeline
FEA report (optional)

3. Prototype Manufacturing

Custom machining, strain gauge bonding, wiring, sealing.

4. Calibration & Testing

Full QA/QC checks and calibration certificate.

5. Delivery & Support

We provide installation help, wiring guides, and long-term support.

Advantages of Working With Us

✔ Full in-house manufacturing
✔ Fast turnaround (7–15 days for prototypes)
✔ Cost-effective OEM solutions
✔ High-accuracy sensors
✔ Reliable after-sales support
✔ Custom form-factor machining
✔ Electronics + mechanical integration under one roof

Technical Specifications (Generic)

Parameter	Value
Load Ranges	300 g to 500+ Ton
Material	Alloy Steel / Stainless Steel / Aluminum
Output	1–3 mV/V, 4–20mA, 0–10V, RS485, RS232, CAN, USB HID
Excitation Voltage	5–15V DC
Safe Overload	150%
Ultimate Overload	300%
Protection	IP65 / IP67 / IP68 (optional)
Accuracy	0.02% – 0.05% FS
Temperature Range	–20°C to +70°C
Cable Length	As per customer requirement
Connector	M12 / aviation / custom

FAQ

Q1: Can you make load cells with custom shapes and mounting holes?

Yes, all our load cells are designed to match your machine’s dimensions.

Q2: Can you provide RS485 Modbus output?

Yes, we design custom amplifier boards with RS485 / CAN / Analog outputs.

Q3: Do you provide calibration certificates?

Absolutely. Every load cell is calibrated with a multi-point report.

Q4: Would you sign an NDA for OEM designs?

Yes, all custom designs are confidential.

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Ready to Build Your Custom Load Cell?

Phone: +91-9810355409
Email: sales@wsi-scales.com
Location: New Delhi, India